National Instructional Media Institute (NIMI) <br/><br/>
Repair & Overhauling of Chassis System (Light Vehicle) : For Modular Employable Skills 

 - Chennai  National Instructional Media Institute (NIMI)  2010,c2009 
 - 196 
<br/><br/>Content <br/>1. Practical <br/>-Identify Different Parts of Chassis <br/>-Remove Clutch Plate from Vehicle,Check for Defects Rectify and Refit<br/>-Remove Gear Box from Vehicle ,Dismantle ,Check Rectify ,Fill Lubricating Oil and Assemble<br/>-Align Gear Selector Fork <br/>-Remove CV Joint ,Dismantle ,Lubricate and Refit <br/>-Check and Adjust parking Brake and Pinion,Adjust backlash ,Assemble Rear Axle Assemble <br/>-Remove and Refit Vacuum Boosters<br/>-Overhaul -Master Cylinder Wheel ,Cylinder and Caliper Pistons ,Wheel Drum <br/>-Bleed Vacuum Assisted Hydraulic Brakes <br/>-Remove and Clean Brake Hoses -Assemble Adjust All Four Wheel bakes and test for Brake Concern<br/>-Check and Correct Steering Geometry<br/>-Remove and refit Steering Boxes From Vehicle Check and Top up Oil Steering Box ,Check and Adjust Steering wheel Play and backlash <br/>-Overhaul Hydraulic Power Assisted Steering system Pump .Control Valve and Cylinder <br/>-Recamber the leaf spring <br/>-independent Front Suspension <br/>-Rotate the Tyres<br/>-Remove and Refit Head Lamp <br/>-Check for electrical Defects and rectify <br/>-Do Final Road Test -Observe for Noise ,Vibration and  Harshness from Different part of Chassis <br/><br/>2.Theory <br/>-Transmission -Power Flow from Engine to Wheels units and Definition of Force ,Work  ,Power ,Torque and Pressure <br/>-Description of Single Plate Clutches,Functions of Different Parts of Clutch <br/>-Type of Gears and their application -Advantages and Disadvantage -Gear ,Ratio,Types of Gear Box ,Working Principle of Construct Mesh Synchromesh Gear Box<br/>-Gear Selection mechanism ,Lubrication of Transmission System ,Gear Box<br/>-Working Principle pf Constant Velocity Joints and Faults in CV Joint <br/>-Working Principle of Differential and Faults in Differential <br/>-Brake<br/>-Working Principle of Brake Components -Brake Booster <br/>-Tandem master Cylinder Caliper Assembly wheel Cylinder and Different Braking Force control Valves <br/>-Brake Linings ,Pads and Fluid,brakes Faults Diagnostic<br/>-Introduction to Anti -Lock Braking System (ABS)<br/>-Steering <br/>-Type of Steering Gear <br/>-Power Assisted Steering (Hydrualic and Electronic)<br/>-SUSPENSION - Introduction ,Requirement ,Types<br/>-McPherson strut ,shock absorber and check on suspension System and Fault Diagnosis<br/>-Wheel & Tyres -Necesity ,Functions ,Designation and Defect analysis Fundamental Electrical Principles -Ohm's Law ,Usage  of Multi meter ,wiring color code ,Reading of  Engine Electrical System Circuits <br/>-Fault Finding in Electrical Circuits <br/>-Final Road Test Observation of Noise ,Vibration and Harshness from Different Part of chassis <br/><br/>3.Assignment & Test <br/><br/> -<br/> 
<br/><br/><label>ISBN: </label>MES14 
<br/><br/><label>Publisher. No.: </label> National Instructional Media Institute (NIMI) 
<br/><br/><label>Subjects--Topical Terms: </label><br/>Automotive Repair : Modular Employable Skills<br/>Chassis System (Light Vehicle)
<br/><br/><label>Dewey Class. No.: </label>629.2873  / REP