National Instructional Media Institute (NIMI) creator DGT, MSDE, Govt of India text xxu Chennai National Instructional Media Institute (NIMI) 2010,c2009 monographic eng

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196 Content 1. Practical -Identify Different Parts of Chassis -Remove Clutch Plate from Vehicle,Check for Defects Rectify and Refit -Remove Gear Box from Vehicle ,Dismantle ,Check Rectify ,Fill Lubricating Oil and Assemble -Align Gear Selector Fork -Remove CV Joint ,Dismantle ,Lubricate and Refit -Check and Adjust parking Brake and Pinion,Adjust backlash ,Assemble Rear Axle Assemble -Remove and Refit Vacuum Boosters -Overhaul -Master Cylinder Wheel ,Cylinder and Caliper Pistons ,Wheel Drum -Bleed Vacuum Assisted Hydraulic Brakes -Remove and Clean Brake Hoses -Assemble Adjust All Four Wheel bakes and test for Brake Concern -Check and Correct Steering Geometry -Remove and refit Steering Boxes From Vehicle Check and Top up Oil Steering Box ,Check and Adjust Steering wheel Play and backlash -Overhaul Hydraulic Power Assisted Steering system Pump .Control Valve and Cylinder -Recamber the leaf spring -independent Front Suspension -Rotate the Tyres -Remove and Refit Head Lamp -Check for electrical Defects and rectify -Do Final Road Test -Observe for Noise ,Vibration and Harshness from Different part of Chassis 2.Theory -Transmission -Power Flow from Engine to Wheels units and Definition of Force ,Work ,Power ,Torque and Pressure -Description of Single Plate Clutches,Functions of Different Parts of Clutch -Type of Gears and their application -Advantages and Disadvantage -Gear ,Ratio,Types of Gear Box ,Working Principle of Construct Mesh Synchromesh Gear Box -Gear Selection mechanism ,Lubrication of Transmission System ,Gear Box -Working Principle pf Constant Velocity Joints and Faults in CV Joint -Working Principle of Differential and Faults in Differential -Brake -Working Principle of Brake Components -Brake Booster -Tandem master Cylinder Caliper Assembly wheel Cylinder and Different Braking Force control Valves -Brake Linings ,Pads and Fluid,brakes Faults Diagnostic -Introduction to Anti -Lock Braking System (ABS) -Steering -Type of Steering Gear -Power Assisted Steering (Hydrualic and Electronic) -SUSPENSION - Introduction ,Requirement ,Types -McPherson strut ,shock absorber and check on suspension System and Fault Diagnosis -Wheel & Tyres -Necesity ,Functions ,Designation and Defect analysis Fundamental Electrical Principles -Ohm's Law ,Usage of Multi meter ,wiring color code ,Reading of Engine Electrical System Circuits -Fault Finding in Electrical Circuits -Final Road Test Observation of Noise ,Vibration and Harshness from Different Part of chassis 3.Assignment & Test - Automotive Repair : Modular Employable Skills Chassis System (Light Vehicle) 629.2873 REP MES14 National Instructional Media Institute (NIMI) BSDU 170710 20190516121657.0 English